Author: Scanway
Publication date:
In an era of increasing automation of industrial processes, the use of advanced vision technologies is becoming crucial. “Classification Region,” harnessing the power of neural networks in Smart Cameras, opens up new possibilities for quality control, especially in detecting subtle defects such as dents on manufactured parts.
- Theoretical basis of the “Classification Region ” “Classification Region” is a tool based on the ear of existing analytical models. It processes images to identify and classify objects. The neural networks on which the tool is based are trained on large data sets to learn to recognize various patterns and anomalies on objects, such as: dents or object orientation.
- How does the “Classification Region” detect dents? The process begins with image acquisition by a smart camera. Then, using image processing algorithms, the system identifies potential areas of interest. Neural networks analyze these areas for characteristic features of the dents, such as texture changes, irregularities, or reflective disturbances. As a result, even small dents that may not be visible to the human eye are effectively detected.
- Advantages of using “Classification Region” in quality control: Precision and speed in detecting defects, such as dents, are key to maintaining high production quality. “Classification Region” minimizes the risk of missing defects, which is especially important in industries where quality requirements are very high. In addition, automating this process significantly reduces costs associated with quality control and reduces production waste.
- Practical application – case study: In the attached demonstration video, we show how “Classification Region” is used to detect dents on plastic caps. The system quickly and accurately identifies even small defects, which is key to ensuring the high quality of the final product.
“Classification Region” is not just a tool for classifying objects, but more importantly an advanced defect detection system that plays a key role in automating quality control. Its ability to accurately identify even the smallest defects, such as dents, makes it an invaluable tool in modern industry. With this technology, companies can not only improve the quality of their products, but also increase efficiency and reduce operating costs.
Understand the operation of artificial neural networks
Artificial neural networks, which are the basis for the operation of the “Classification Region,” are computational systems modeled on the neural structures and processes of the human brain. Inspired by biology, they create models capable of pattern recognition, learning from experience and predicting outcomes based on sensory input. Examples of neural network applications are versatile, from speech recognition to advanced image analysis in industry.
Understand the operation of artificial neural networks
In “Classification Region” models, artificial neural networks operate through layers of multiple neurons that process input in the form of images and pass the signal through activation functions. Each layer of neurons in the network performs a specific function and contributes to the final classification decision. By continuously learning and adjusting the connection weights between neurons, the system can detect subtle manufacturing defects with increasing precision.
“Classification Region” is not just a tool for classifying objects, but more importantly an advanced defect detection system that plays a key role in automating quality control. Its ability to accurately identify even the smallest defects, such as dents, makes it an invaluable tool in modern industry. With this technology, companies can not only improve the quality of their products, but also increase efficiency and reduce operating costs.
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- 40 ms shortest time for processing one image
- 7 szt./s number of elements controlled per second
- 5 μm smallest defect we identify
- 16 m/s fastest moving object we control